Inspection is paramount in the CNG cylinder industry to ensure safety and reliability. Rigorous testing identifies structural weaknesses, material defects, and manufacturing inconsistencies, preventing catastrophic failures. Regular inspection also extends cylinder lifespan, optimizing operational efficiency and minimizing downtime weight of CNG cylinder production.
A CNG manufacturer encountered significant hurdles in their production process. The irregular shapes of CNG cylinders made testing laborious and inaccurate due to manual methods. Maintaining consistent measurements and adhering to stringent safety standards was challenging with manual testing. Additionally, the slow, manual process couldn’t keep up with the high volume and weight of CNG cylinder production.
To address the client’s challenges of complex testing, accuracy, compliance, and efficiency, Blue Star E&E engineered an automated inline Brinell hardness tester. This innovative solution integrates seamlessly into the production line, enabling rapid and continuous hardness assessment of CNG cylinders up to 410mm diameter and 2500mm length. By conducting comprehensive 360-degree indent testing, the system guarantees precise and consistent results, minimizing human error and maximizing productivity. The machine had successfully undergone pre-dispatch inspection and had the installation done within the next few weeks.
