Customized Automated NDT Solutions

Core Expertise

Pipe/Cylinder UT Systems

UT Inspection System for ERW Pipes

Technology – Conventional UT or Phased Array UT
Online and offline installation for weld & offline installation for body
Scan speed – up to 20 – 25 m/min
Quality Compliance Standard – API 5L, Shell, EIL, GAIL, BP, etc.
Automatic defect marking system

UT Inspection System for LSAW Pipes

Pipe diameter – 18 inches to 64 inches
Technology – Conventional UT
Channel – Multi-channel (8-24 Channels)
Scan speed – up to 20 m/min
Quality Compliance Standard – API 5L, Shell, EIL, GAIL, BP, etc.
Laser seam tracking system
Automatic defect marking system

UT Inspection System for HSAW Pipes

Pipe diameter – 16 inches to 120 inches or more
Technology – Conventional UT
Channel: Multi-channel (8-24 Channels)
Scan speed – up to 15 m/min
Quality Compliance Standard – API 5L, Shell, EIL, GAIL, BP, etc.
Laser seam tracking system
Automatic defect marking system

UT Inspection System for Seamless Pipes

Technology – Conventional UT or Phased Array UT
Multi-channel Conventional UT (8-16 channels)/Phased Array
High-speed testing to maximize productivity
Quality Compliance Standard – API 5L, API 5CT, Shell, EIL, GAIL, BP, etc.
Automatic defect marking system

Bar Inspection System

UT Inspection System for Bar

Inspection System T1 – Diameter from 10 mm to 65
Inspection System T2 – Section from 15 mm to 120 mm
Inspection System T4 – Diameter/Section from 50 mm to 254 mm
Floating head – high repeatability and sensitivity
High-speed inspection – up to 2 m/sec
Quick set-up

Other UT Systems

Plate Inspection System

Plate Width – From 600 mm to 5000
Plate Thickness – From 5 mm to 60 mm
Channel – Multi-channel (60- 300 channels)
Scan speed – up to 15 m/min
Quality Compliance Standard – ASTM A578 and A577
Automatic defect marking system

Coil Inspection System

Coil Width – From 400 mm to 2200 mm
Coil Thickness – From 4 mm to 25 mm
Multi Channel UT System (25-98 channels)
Scan speed – up to 30 m/min
Quality Compliance Standard – API 5L, ASTM A578
Automatic defect marking system

Railway Axle & Wheel System

Automatic positioning and inspection
Wayside wheel inspection
Customized as per requirements

Immersion UT System

Data acquisition and representation with A, B & C Scan display
Powerful tool for data analysis & reporting
Customized as per requirements

X-Ray System

InspeX Series

Smart Design: Utilitarian build for easy operation and efficient inspection
Compact Footprint: Space-saving design for reliable, fast inspections.
Proven Technology: Trusted X-ray sources and detectors ensure reliability
Advanced Setup: Features manipulation system, clamping table, and shielded cabinet
Ergonomic Control Desk: Comfortable and efficient for operators
High-Resolution Imaging: Fast flat panel detector with 2D acquisition and processing

MU231

High uptime of 95% – 98% with minimum maintenance cost
Automatic inspection using AI software for a reliable objective inspection decision and low pseudo reject numbers
Full integration into the plant for efficient and comfortable processes
Supports a wide range of wheel sizes:
- 4J x 12‘‘ to 12J x 20‘‘ wheels (maximum diameter: 560 mm) of a maximum width of 350 mm and up to 25 kg.
- MU231 XL is available for wheels of up to 12J x 24’’(maximum diameter: 650 mm) of a maximum width of 400 mm and up to 50 kg.

UX20

Field-proven “Casting Insights” ADR software
Benchmark image quality
Fast results in 2D and 3D
Optional MesoFocus tube 225 kV
Image optimization with ScatterFix 2.0
Automated Data Transfer
SmartGuard crash protection
Compact footprint
Robust design

Stationary X-Ray

X-ray tube spectrum: Unipolar (160 kV, 225 kV) to Bipolar (320 kV, 450 kV) metal ceramic tubes
Versatile for Digital Radiography (DR) and Computed Tomography (CT)
High voltages: 160 kV–450 kV with output power of 2.25 kW or 4.5 kW
Sturdy, robust design for durability and productivity
Intuitive software for easy generator control and operation

Mobile X-Ray

X-ray tube spectrum: Unipolar (160 kV, 225 kV) to Bipolar (320 kV, 450 kV) metal ceramic tubes
Versatile for Digital Radiography (DR) and Computed Tomography (CT)
High voltages: 160 kV–450 kV with output power of 2.25 kW or 4.5 kW
Sturdy, robust design for durability and productivity
Intuitive software for easy generator control and operation

Portable X-Ray Generators

Smarter Workflow
Easy to handle
Ergonomic design
Broad temperature ranges from -20°C to +50°C makes
High performance due to its technical capabilities
Unique cooling system inside allows long term exposures even in extreme ambient conditions
Built to meet the highest international safety standards, each unit is individually tested and measured for safety and accuracy.

Industrial CT Systems

FF20

2D detail visibility of up to 150 nm with a new water-cooled 190 kV transmission tube
Temperature stability with granite-based manipulation
Innovative and intuitive Geminy graphical user interface with touchscreen operation for quick inspection
Application flexibility using trajectories such as helical CT scan, horizontal field-of-view extension, virtual rotation axis, and standard Quick/QualityScan
FF20- Precise metrology MPESD = 3,9 µm + L/75, measured as a deviation of sphere distance referring to VDI 2630-1.3

FF35

2D detail visibility of up to 150 nm with a new water-cooled 190 kV transmission tube
Temperature stability with granite-based manipulation
Innovative and intuitive Geminy graphical user interface with touchscreen operation for quick inspection
Application flexibility using trajectories such as helical CT scan, horizontal field-of-view extension, virtual rotation axis, and standard Quick/QualityScan
FF35- Precise metrology MPESD = 5.9 µm + L/75, measured as a deviation of sphere distance referring to VDI 2630-1.3

FF85

2D detail visibility of up to 150 nm with a new water-cooled 190 kV transmission tube
Temperature stability with granite-based manipulation
Innovative and intuitive Geminy graphical user interface with touchscreen operation for quick inspection
Application flexibility using trajectories such as helical CT scan, horizontal field-of-view extension, virtual rotation axis, and standard Quick/QualityScan
FF85 Dual Tube System for minifocus and microfocus applications

Industry Speaks

In 2013, we acquired an advanced Ultrasonic Phased Array-based Automatic Bar Inspection System and related UT mechanics & automation, as well as the bar handling system, from Blue Star. Since then, the system has been performing exceptionally well, meeting our satisfaction with its reliable performance.

Vardhman Special Steels Limited

Our heartfelt thanks to Blue Star’s Service Support Team for their outstanding dedication and expertise in providing exceptional services throughout the AMC for the Automated Ultrasonic Inspection of Weld & Body ERW Pipe, ensuring high equipment uptime and timely service delivery.

Jindal (India) Limited

We are delighted to share that the X-Ray system we acquired from Blue Star has been performing exceptionally well since its installation in October 2017. The Radiation Proof Lead cabinet system, featuring the X-Ray Model Smart 160D, has been instrumental in our Aluminum castings volume inspection, consistently delivering the desired performance.

Sundaram-Clayton Limited

We have procured a Phased Array-based Automatic Black Bar Inspection system Model BIS T4 Blue Star, which has been operating to our satisfaction. The system’s performance has consistently met our expectations, fulfilling its scope of supply.

Tata Steel Long Products Limited

We extend our heartfelt appreciation to Blue Star’s service support team for their exceptional services under our annual maintenance contract for the AUTO UT BIS. Their unwavering commitment, technical expertise, and dedicated efforts in ensuring high uptime and optimal equipment performance throughout the contract are truly commendable.

Mahindra Sanyo Special Steels Pvt Ltd

40 Years of Expertise